>> GATE VALVES
DESIGN STANDARD: API 600/BS-1414.
DESCRIPTION
FACE TO FACE DIMENSIONS: ANSI B 16.10/BS-2080
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- Gate Valves are
manufactured to API Std. 600, API 603,
API 6D, BS 1414 and tested to API Std. 598
- Commonly used where minimum pressure drop and bidirectional on-off service is required..
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MATERIAL OF CONSTRUCTION :- From barstock in carbon steel or stainless steel (304, 316,304L. 316L. 321)
Hastalloy B & C & Alloy 20.
- Castings in carbon steel to ASTM A216Gr. WCB, WCC, LCB, LCC.
- Casting in stainless steel to ASTM A 351 Gr. CF8/CF 8M/CF 8C/CF3 / CF 3M Alloy 20,
Hastalloy B & C.
- Castings in C.I. to I.S. 210 G.R.20.
- Castings in Alloy Steel to ASTM A 217 C5, WC6, WC9, WC12.
plated. Other metallic finish on request.
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SIZE RANGE : 15mm to 600 mm.
PRESSURE RATING : Screwed to BSP/BSPT/NPT forsizes 15 mm to 50 mm.
Flanged to ANSI, DIN or BS, API-6D standard.
Socket weld to ANSI B16.11. for sizes 15 mm to 50 mm.
Butt weld to ANSI B 16.25 for sizes 15 mm to 600 mm.
ENDS : 150/300/600/900/1500/2500 class.
SALIENT FEATURES
:
- Outside screw rising stem construction, threads are away from the line fluid and easy to
lubricate.
- Removal of hand wheel from the yoke sleeve would not cause wedge gate to fall down yoke
sleeve and handwheel assembly is so arranged in the yoke of bonnet.
- Backseatring features facilitate repacking of the stuffing box on line with the valve in fully open position.
- Swinging eye bolt facilitate easy access to the stuffing box.
- Seatring screwed into the body are replaceable.
- Stellited wedge & seatring can also be offered on special request.
- In built wear life for long duration of service.
- Body & bonnet made from high quality casting with liberal sections.
- The valves of higher pressure and bigger sizes are provided with thrust bearings and
also with gear drive arrangements and flange also can be offered for different standards.
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>> GLOBE VALVES
DESIGN STANDARD: BS-1873
DESCRIPTION
FACE TO FACE DIMENSIONS : ANSI B 16.10/BS-2080/DIN 3300
- Globe Valves are manufactured to BS 1873 and tested to API Std. 598.
- This valves are Used where throttling or both throtling and shut-off are required.
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MATERIAL OF CONSTRUCTION :
- From barstock in carbon steel or stainless steel (304, 316, 304L, 316L. 321)
Hastalloy B & C & Alloy 20 for sizes 15 mm to 50 mm.
- Castings in carbon steel to ASTM A 216 Gr. WCB, WCC, LCB, LCC.
- Casting in stainless steel to ASTM A 351 Gr. CF 8/CF 8M/CF 8C/CF 3/CF 3M Alloy 20.
Hastalloy B & C.
- Castings in C.I. to I.S. 210 G.R.20.
- Castings in Alloy Steel to ASTM A 217 C5, WC6, WC9, WC12.
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SIZE RANGE : 15mm to 500 mm.
PRESSURE RATING : 150/300/600/900/1500/2500 class and ND-10, ND-16, ND-25, ND-40, ND-64.
ENDS : Screwed to BSP/BSPT/NPT flanged to ANSI, DIN or BS standards. Socket weld to ANSI B 16.11. Buttweld to ANSI B 16.25.
SALIENT FEATURES
:
- Outside screw rising stem rising handwheel construction threads are away from fluids and easy to lubricate.
- Body and bonnet made from high quality casting with liberal sections.
- Seatring screwed into the body are replaceable.
- Back seatring features facilitate repacking of the stuffing box on line with valve in fully open position.
- Swinging eye bolts facilitate easy access to the stuffing box.
- Plug type disc designed to give leak tight seatring over a long period of in built wear life.
- Stellite seatring and disc can also be offered on special request.
- The valves of higher pressure and bigger sizes are provided with thrust bearings and also with gear drive arrangements and flange also can be offered for different standards.
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>> SWING CHECK VALVES
DESIGN STANDARD: BS-1873
DESCRIPTION
Swing Check valves are manufactured to API Std. 6D and API Std. 600, and tested to API Std. 598.
Swing check valves are used to prevent flow reversal in piping systems. They are suitable for service in horizontal or vertical (flow up through valve only) piping tuns. Swing check valves have low pressure drop and are best suited for moderate velo0city applications.
- Swing Check valves are manufactured to API Std. 6D and BS 1868 ,
and tested to API Std. 598.
- These valves are used to prevent flow reversal in piping systems.
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BODY :
- Its spherical form of large radius allows for the stresses. turbulence and resistance to flow to be kept to a minimum.
- BODY-BONNET JOINTS
- Body-Bonnet Joints of check valves are machined as follows :
- On 150 and300 classes ; male and Female.
- On 600, 900 and 1500 classes : RTJ
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SEAT RINGS
: Seat ring are manufactured in two different ways, depending on the class and type of valves:
- Screwed seat rings, bottom seated type lapped on both side.
They are dry assembled, with a controlled torque setting to t body.
Welded-in seat rings, designed in order to prevent any turbulence and avoid damages due to corrosion
Both are forged or rolled in one piece, for all dimensions. They are heat treated to obtain the requested surface hardness, and are perfectly cleaned before assembling.
INSERT SEAT RINGS
: These rings are manufactured with teflon or viton inserts, depending on fluid and service conditions.
They provide an elastometer primary seal. combined with a fire sale metal to-metal secondary seal, for temperatures from - 100oC (-144oF) to 204.4oC (400F) [fig. A]
Where maintenance is a potential problem the viton insert is in the form of a toroidal ring so that it can easily be removed
END CONNECTIONS
Our standard production covers valves with :
Flanged ends (RF) that conform to ANSI B 16.5 and face to face dimensions that conform to ANSI B 16.10, with a raised face serrated finish or, on request, with any other of finish.
Butt-welding ends (BW) with end to end dimensions that conform to ANSI B 16.10.
Customer must specify the type of schedule required, or class of pipe, or diameter and bore.
Ring-joint flanged ends (RTJ) that conform to ANSI B16.5, with end to end dimensions ANSI B 16.10
Other Special end connections are supplied to customers’ special requirements.
SPECIAL CONSTRUCTIONS:
- Outside lever and weight:
On request swing check valves can be furnished with an outside lever and weight. The object of the lever and On weight is either to balance the disc or give it added weight. In balancing the disc the valve will open with a minimum of pressure.
When the disc is weighted the valve will be very sensitive to a reversal of flow.
- Dashpot feature:
In case of intermittent use or in presence of thrusts, dashpot feature is highly recommended.
In such instance the dashpot feature gradually causes the opening and closing of disc preventing therefore dangerous shocks.
- Check valves with pneumatic safety control:
This is in the form of a simple pneumatic piston. In normal conditions of use, it pushes up the lever, thereby moving a special cam, that allows the disc to move.
Should there be no air in the cylinder, the spring allows the lever, and hence the disc to descend, thereby assuring that incloses before any inversion of flow.
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>> WAFER CHECK VALVES
DESIGN API 6D / API 594 / ASME B 16.34
DESCRIPTION
FACE TO FACE: API 6D / API 594
TASTING : API 6D / API 598
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- Wafer Check valves are manufactured to API Std. 6D and API 594 ,
and tested to API Std. 598.
- These valves are used to prevent flow reversal in piping systems.
MATERIAL :
ASTM Specifications
TRIMS
: varities of combinations Soft seat for tight shut-off. Lesser weight, smaller size and lesser force to open.
OPTIONAL
: Replacement of conventional check valves without Pipeline
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>> BALL VALVES
DESIGN STANDARDS : BS-5351/API-6D
DESCRIPTION
FACE TO FACE DIMENSION : ANSI B 16.10
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- Ball valves are manufactured to API Std. 6D and BS 51868,
and tested to API Std. 598.
- These valves are used for quick shut off and low emission application.
MATERIAL OF CONSTRUCTION :
- From barstock in carbon steel or stainless steel (304, 316.304L, 316L, 321) Hastalloy B & C & Alloy 20.
- Castings in carbon steel tc ASTMA216GR.WCB.
- Castings in stainless steel tc ASTM A 351 GR. CF8/CF 8M/CF 8C/CF 3/CF 3M. Alloy20, Hastalloy B & C.
- Castings in C.I. to I.S. 210 G.R.20.
Castings in Alloy Steel to ASTM A 217 C5, WC6, WC9, WC12.
SIZE RANGE : 15mm to 600 mm.
PRESSURE RATING : 150/300/600/900/1500/2500 class.
DESIGN : Fire safe design available.
ENDS : Screwed to BSP/BSPT/NPT for sizes 15 mm to 50 mm flanged to ANSI. DIN or BS standards for sizes 15 mm to 600 mm socket weld to ANSI B 16.11. for sizes 15 mm to 50 mm butt weld to ANSI B
16.25 for sizes 15 mm to 600 mm.
SALIENT FEATURES
:
- Positive shut off
- Longer life
- Quick in action
- No lubrication
- Visual on/off indication
- Compact design
- Corrosion resistant
- Low pressure drop
- Simplicity
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>> BUTTERFLY VALVEES DESIGN API 6D / API 594 / ASME B 16.34
DESCRIPTION
TEMPERATURE RANGE:
20 to 180° C Pressure range : PN 10 & PN 16 150 class.
FACE TO FACE DISTANCE: As per IS05752 wafer short/BS 5155 wafer Long/API 609/ISI 3095
Prioneer Butterfly valves are manufactured to API Std. 609 and BS 5155,
and tested to API Std. 598.
- These valves are used as an economical isolation valve instead of ball and gate valves.
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| Item |
Part |
Material Options |
| 1 |
Body |
Cast Iron I.S. 210 Grade FG200/GG25
Ductible Cast Iron GG40; Cast Carbon Steel
ASTM A-21 6 Grade WCB:
Cast Stainless Steels CF8 & CF8M |
| 2 |
Disc : |
Ductile Cast Iron GG40; Cast carbon Steel
ASTM A-216 Grade WCB;
Cast Stainless Steels CF8 & CF8M |
| 3 |
Seat |
Nitrile, EPDM, Viton, Silicon |
| 4 |
Shaft |
AISI 410/304/316 |
| 5 |
Bearing |
Steel/PTFE |
| 6 |
0-ring |
Nitrile, EPDM, Viton, Silicon |
| 7 |
Taper pin |
AISI 410/304/316 |
| 8 |
Plug |
Steel |
| 9 |
Bush |
Polyacetal |
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>> PRESSURE SEAL VALVES
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>> FORGED STEEL VALVES
DESCRIPTION
FORGED STEEL VALVES:
Designed and manufactured as per latest British Standard BS 5352-1981 and also conforming to latest edition of Prioneer Class 800 Forged Steel Valves are Metric valves of compact design, with a winder choice of shell and trim materials.
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- Forged Steel Valves are manufactured to BS 1873 and
API Std. 602, BS 5352 and tested to API Std. 598.
- Prioneer Forged Steel Valves are manufactured to 800/1500/2500 class.
GATE VALVE :
Manufactured to API 602/BS-5352. Tested to AP-998/BS-5146. Outside screw and yoke type bolted bonnet construction Body and bonnet made from high quality forgings Easy access to stuffing box. Self-aligning gland and follower. Accurately machined gate and seat rings with mirror finished seating surfaces to assure leaktightness Wedge accurately guided throughout its travel in machined guideways in body. Rolled in body seat rings of renewable type. Back seating surfaces provided integral to bonnet.
GLOBE VALVE :
Manufactured to BS-5352 Tested to BS-5146 Outside and bonnet made from high quality forgings Body and bonnet made from high quality forgings. Taper Plug type disc and shoulder seated screwed seat ring with perfect matching of mating parts to assure leak tightness. Easy access to stuffing box. Self aligning gland and follower. Streamlined flow passages to minimise pressure losses and erosion. Back sealing surfaces provided integral to bonnet.
CHECK VALVE
:
Manufactured to BS-5352 Tested to BS-5146 Uniquely designed piston lift check
valve incorporating self cushioning effect. Taper Plug type disc and shoulder
seated screwed renewable seat ring for positive seating and leak tightness.
Guided piston assuring accurate return to seat ring to achieve leaktightness.
Streamlined flow passages disigned to minimise pressure losses and erosinr.
APPLICATIONS
:
- Refineries
- Petrochemical Complexes
- Fertilize Plants
- Thermal Power stations
- Other Process Industries
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>> Y - STRAINES
DESCRIPTION
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- Prioneer Y- type strainers
“PECO” - Y type pipe strainers are offered in a wide choice of size & material to meet all pipelines straining requirements. All are Quality made to high standard and are guaranteed to be free form defects.Cast Iron Cast Steel
STAINLESS STEEL :
304 / 316
FLANGE END :
Socket Weld / Butt Weld
SCREEN SIZE :
40 to 200 microns
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>> ACCESSORIES
DESCRIPTION
Y- type strainers |
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PNEUMATIC :
Styling, strength, compactness and simplicity of design have been combined to
produce the best rotary actuator on the market today. Bray pneumatic actuators
are rack and pinion, opposed-piston actuators available in two versions : double
acting and spring return. They have a maximum pressure rating of 140 psi (10
Bar) and a temperature range of - 13oF (-25oC) to -200oF (95oC). Offered for the
first time to the industry are the unique actual are the unique actual piston
guides and rings which have a very low coefficient of friction and absorb the
side thrusts of the piston. Other features include internal porting which
reduces the cost of easily damaged external tubing position indicator and travel
stop adjustments. Our patented spring return unit is designed with the housing
length the same size as our double acting unit, and the spring cartridges are
inherently safe. The standard spring cartridge system is available for 40, 60,
80 and 100 psi services (3,4,5,6 and 7 Bar).
ELECTRIC ACTUATORS :
Bray electric actuators are powered by a rugged high-torque, integral, singla phase, reversible motor. All models feature a disengagecable manual override. Included are two SPDT switches, shaft position indicator, motor overload protector and Available in NEMA 4 OR NEMA 7 housings. Output torque from 275 to 48,000 Ib-ins.
WORM GEAR :
For manual override of pneumatic actuators. During pnuematic operation of the valve, the worm of the gear unit is disengaged. Should the valve require opening or closing in the event of power loss, manual rotation of the declutch lever will provide a camming action and engage th worm to the sehmented worm the worm to the segmented worm gear. Reverse rotation of the lever will allow for disengagement of the unit. Excellent for safe handling of spring return actuators. Available for 2” - 48” (50mm-1200mm) valves.
HYDROLIC ACTUATOR
LIMIT SWITCH
POSITIONER
BEVEL GEAR
CYLINDERS |
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